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Quality

Manufacturing Quality

Super Shakti has been known to have the most modern state-of-art steel processing and quality assurance technologies for ages. The company has established updated and modernized manufacturing facilities for achieving consistency of product quality to ensure full customer satisfaction both in domestic and international markets. Super Shakti has never compromised on its quality it's the best quality products that have made the company achieve this height today. Super Shakti firmly believes that QUALITY IS THE WHOLE AND SOUL OF A PRODUCT & shall not be compromised at any cost.

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Certificates
Quality Check
Sl. No. Activities Parameters
01 Sampling
  • Incoming Raw materials, collect from each lot/ vehicle, all types of material must be present in sample.
  • Raw materials Coal, Fluxes, Iron Ore.
02 Analysis

As specified in analysis parameter as:

  • Pass through 100 mic Mess (Except drilling sample).
  • Moisture free.
  • Weight properly.
  • Dissolve properly.
  • Follow IS Processor properly
03 Elevation against standard & release of non-conforming product.

Chemical composition and process as elaborated in various work instruction.
04 Reporting & Documentation
  • Report conforming/ Non conforming.
  • Maintain daily logbook & register.
05 Audit of chemical & solution.
  • Cross check the solution strength, Activeness.
  • Cross check analysis process & Instruments working conditions.
Section Sl No. Activities Parameters
DRI 01 Sampling
  • Feeding Raw materials, Coal Iron Ore, Dolomite etc. collect from feeder & all type of material must be present in sample.
  • Finish product like Sponge Iron, Dolochar etc. follow IS Sampling Processor.
02 Analysis
  • As specified in analysis parameter
  • Pass through 100 mic Mess (Except drilling sample).
  • Moisture free
  • Weight properly
  • Dissolve properly
  • Follow IS Procedure properly
03 Calibration against standard Sample

Chemical composition & Solutions standardized routine basis
04 Reporting & documentation
  • Report conforming/ non conforming.
  • Maintain daily log book & register
05 Audit of chemical & solution.
  • Cross check the solution strength, Activeness.
  • Cross check analysis process & Instruments working conditions.
HRM 1 Process Observation

As specified in format Process parameter as:

  • Receiving production planning schedule from Despatch deptt.
  • Checking thickness and width of hot rolled coil after every five coils.
  • Mentioning planned size (thick x width) on coil along with coil no., weight of coils with hot chalk.
  • If coil having some manufacturing defects like - Fold, edgecut, shifting, telescopic etc. around circle from hot chalk to be marked on coil.
  • Keep separate these coils for detail inspection on recoiler.
  • Any missroll or cobble to be kept separately
  • Ok coils which satisfy standard or customer specification after checking can be dispatched to customer/ Pipe plant (internal application).
2 Sampling

Collection & identification of samples for mechanical testing and micro analysis.
3 Elevation against standards & release of non conforming product

Mechanical testing & process observation as elaborated in HR COILS PROCESS INSPECTION REPORT.
4 Identification & disposition of nonconforming product.
  • Off in chemistry
  • Process deviation
  • Off in micro analysis/ mechanical testing
  • Coil surface defect
  • Gauge variation
  • Width variation
5 Inspection of coil surface at recoiler
  • Check the coil surface. It shall be defect free like - fold, edgecut, lamination, pitting & non-metallic inclusion.
  • Measure the thickness and width in body at least four places as well as on both ends.
  • Make report on hard copy or excel sheet in a prescribed format.
  • Provide quality gradation as Prime/ Divesion/Non prime based on standard / customer specification.
  • Provide detail on coil like coil no. normal size, Min, Max width & thickness
  • Keep separate Non prime coils and mark them as NP.
SMS 1 Sampling

As specified Process parameter as:

  • Cutting
  • Polishing
  • Cooling
2 Analysis

follow Spectro manual & maintain parameter

3 Elevation against standard Sample

Chemical composition standardized against primary standard sample routine basis
4 Reporting & documentation
  • Report conforming/ non conforming.
  • Maintain daily log book & register
5 Audit of chemical & solution

Check following parameters

  • Argon Gas pressure
  • Water level
  • Spark stand
  • Optic lenses
  • Electrode
  • Cross check analysis process & Instruments working conditions
Sl No. Activities Parameters
01 Sampling
  • Finished materials, collect from each lot/vehicle, all type of material must be present in sample.
  • Finished material like Sponge Iron and Pillet.
02 Analysis

As specified in analysis parameter as :

  • Pass through 100 mic Mess (Except drilling sample).
  • Moisture free.
  • Weight properly.
  • Dissolve properly.
  • Follow own process only as per work instruction.
03 Elevation against standard and release of non conforming product.

Chemical composition and process as elaborated in various work instruction.
04 Reporting & Documentation
  • Report conforming/ Non-conforming.
  • Maintain daily logbook & register.
05 Audit of chemical & solution.
  • Cross check the solution strength, Activeness.
  • Cross check analysis process & Instruments working conditions.