Process Overview

Super Shakti TMT Bars are manufactured using the world's finest Technology Tempcore Technology from Belgium .

World's finest Tempcore Technology from Belgium

Super Shakti TMT Bars are manufactured using the world's finest Technology. This technology is accepted by all developed countries.

TMT Technology imparts high strength to the bar. The process ensures rapid, quenching of rebars during production. This process, called mar tempering' involves a two stage cooling, whereby a homogeneous structure is obtained at the core of the bars, thus imparting very high strength to it.

After the bars come out of the last rolling mill stands, they are rapidly quenced through a series of water jets. The short residence time in the water jacket provides intensive cooling of the surface layer transforming it into a hardened structure.

The bars are then cooled in the atmosphere so that the temperature between the core which is still hot and cooled surface layer is equalised. The heat extracted from the core tempers the peripheral hardened structure, while the rebar core cols down slowly to turn into ferrite -pearlite aggregate.

The strength of the bar is carefully controlled by optimizing the water pressure of their specific alloy chemistry and bar diameter.

The composite structure of the ductile ferrite - pearlite core and the tough surface rim tempered martensite provide an optimum combination of high strength, ductility and toughness.

» Extra High Strength: World reknowned TMT Process from Belgium ensures a combination of tempered martensite on the surface and fine-grain ferrrite pearlite in the core , ensuring extra strength, toughness and ductility.

» Extra Bendability: The tough outer surface and soft core ensures extra bendability which makes these bars easy to work with and safer in hazardous situations.

» Better Weldability: The tough outer surface and soft core ensures extra bendability which makes these bars easy to work with and safer in hazardous situations.

» Extra Corrosion Resistance: Due to unique manufacturing process and absence of Cold Stress, theses bars are more corrosion resistant, even after long periods of time. This ensures longer life of concrete structures.

» Higher Strength: Uniform ribbed pattern on world-class CNC machines ensures higher bond strength.

» Greater Fire Resistance: Super Shakti TMT bars suffer no loss of strength even at higher temperatures as comapred to ordinary CTD bars.

» Superior Earthquake Resistance: On account of better ductility, Super Shakti bars have better earthquake resistance when compared to ordinary CTD bars.

» More Value for Money: With savings as high as 10-24% in steel consumption, Super Shakti TMT bars provide more value for money over CTD bars.

» Wider Range: Available in a wide range of sizes - 8, 10, 12, 16,20,25,28,32 mm dia. On order, we can produce 22, 36 mm dia.

Super Smelters Limited,Jamuria is the most modernised plant in eastern region. Fully automated rolling mill is producing HR Coil, Steel Pipes, Wire Rods etc. Also high quality Sponge Iron, Steel billets are being produced at Super Smelters Limited.



Quality Overview

In Super Smelters Limited, We consider the changing needs of our customers and are continuously evolving and experimenting, to produce the finest quality steel products that meet each and every requirement. We have a well-equipped laboratory for all kinds of quality tests, including the latest Spectrometer for the most accurate Chemical Analysis. Each product is being passing through rigorous quality tests and certification. The Company's initiative towards total quality management is proved by incorporating ISO standards and other quality specifications. We are firmly committed to our corporate philosophy of total customer satisfaction through product excellence.




This is the essence of our quality policy and an abiding commitment for every member of the Super Smelters team. We are commintted to our corporate philosophy of total customer satisfaction through product excellence. We consider the changing needs of our customers and are continuously evolvingand experimenting,to produce the finest quality steelproducts that meeet each and every requirement

We have a well-equipped laboratory for all kinds of quality tests,including the latest Spectrometer for the most accuate chemical analysis. Some of the quality tests carried out at our sophisticated laboratories include:

•Ladle Analysis
•Tensile Test
•Bend Test
•Rebend Test
•Chemical Analysis